As a key equipment in the packaging and printing industry, the high-precision slitting technology of hot stamping foil slitting machine significantly improves production efficiency and product quality by:
First, the key to improving the efficiency of core technology
1. Laser positioning system
• The μm-level laser sensor is used to monitor the position of the material in real time, and the slitting accuracy is controlled within ±0.05mm, reducing the scrap rate by more than 30%.
• Dynamic compensation technology automatically corrects material misalignment, reducing roll change downtime by 50%
2. Intelligent tension control
• Multi-stage magnetic particle braking system realizes stepless adjustment from 0 to 600N/m²
• Closed-loop control response time < 5ms, to ensure that the tension fluctuation is < during high-speed slitting; ±1%
3. Adaptive cutting system
• High frequency servo motor (≥ 4000rpm) to drive diamond tools
• The intelligent wear detection system automatically adjusts the tool pressure, and the tool life is extended by 3 times
Second, the specific performance of efficiency improvement
1. Speed breakout
• Maximum slitting speed up to 300m/min (120-150m/min for conventional equipment)
• Acceleration and deceleration time is optimized to less than 3 seconds, and 8-10 more work orders can be processed per hour
2. Material utilization
• Intelligent nesting system for 99.2% width utilization
• Scrap recycling device controls the scrap rate to less than 0.3%.
3. Intelligent production
• IoT module for real-time capacity monitoring (data update frequency 1Hz)
• Automatic tool change system makes the format changeover time < 30 seconds
Third, the industry application benefits
1. Packaging
• Cigarette pack production: the slitting accuracy of gold and silver cardboard is up to 0.1mm, and the pass rate of hot stamping positioning is increased to 99.5%.
• Flexible packaging: PE/CPP film slitting burr < 5μm, 20% increase in bag-making machine efficiency
2. Printing industry
• Laser transfer film: can handle 0.012mm ultra-thin materials, loss rate < 0.8%
• Label production: support 0.5mm ultra-narrow strip slitting, and increase the daily production capacity to 150,000 meters
Fourth, the development of cutting-edge technology
1. Digital twin system
• Virtual commissioning technology reduces the fitting time of new molds by 70%
• 3D simulation predicts tool life with an accuracy of ≥ 90%
2. AI quality inspection
• Deep learning algorithm for 0.02mm² defect identification
• 99.9% interception rate of defective products in real-time sorting system
Current leading models (e.g. the German Kurz HLX-3000) have achieved:
• 24-hour continuous production stability±0.15%
• 40% lower energy consumption than conventional equipment (3.5kW·h/ton)
• Seamless integration with MES system via OPC UA protocol
These technological advances enable modern hot stamping foil slitting machines to complete 12 hours of work of traditional equipment in 8-hour shifts, and at the same time increase the product qualification rate from 95% to more than 99.2%, becoming the core equipment for the digital transformation of the packaging and printing industry.
If more detailed information or specific technical parameters are needed, further explanations can be made.
04. July, 2025As an important process link in the packaging and printing industry, hot stamping foil slitting technology has experienced decades of development and evolution.
02. July, 2025It has improved the production accuracy, efficiency and automation level, and has become a key equipment in the packaging and printing industry.
01. July, 2025The order of the most preferred features is roughly as follows: accuracy> automation> efficiency> compatibility > maintenance costs.
28. June, 2025Here's an analysis of how hot stamping foil slitting machines can be customized to meet the needs of different industries:
26. June, 2025