Worry-free customization for small batches! How does the hot stamping foil slitting machine meet the needs of flexible production?

Through the following technological innovations and functional designs, hot stamping foil slitting machines can efficiently meet the needs of small-batch customization and flexible production, solving the pain points in traditional production:

1. Intelligent quick mold change system

• Laser positioning/magnetic tool holder: The time to change the slitting tool die is shortened from hours to minutes, and it supports one-click switching of different width specifications (such as 5mm-1000mm adjustable).

• Preset process database: Store customized parameters (tension, speed, slitting mode) of different customers, and automatically call them when changing orders, reducing manual debugging.

2. High-precision dynamic slitting technology

• Servo motor + CCD visual correction: the slitting accuracy reaches ±0.1mm, which adapts to the slitting needs of special-shaped hot stamping foil (such as wavy edges, hollow patterns).

• Real-time tension control: Maintain constant tension through the PID closed-loop system to avoid wrinkling and breaking when slitting thin gold leaf (thickness < 0.02mm).

3. Modular production unit

• Multi-functional integrated design: Online quality inspection (AI defect detection), automatic labeling or coil splicing module can be selected to realize the integration of "slitting, quality inspection, and packaging".

• Narrow slitting advantages: the minimum slitting width can reach 2mm (such as the needs of the label industry), and it supports multi-specification mixed slitting of a single roll (such as slitting 5mm/10mm/20mm in one roll at the same time).

4. Digital management interface

• MES system docking: After receiving the order information, the slitting plan is automatically generated, and the production data (yield rate, consumables allowance) is uploaded to the cloud in real time for easy traceability.

• Low-code programming interface: Non-technical personnel can set the slitting logic (such as stepped slitting, skipping tool mode) through the graphical interface.

5. Optimization of low-volume economy

• Adaptive cutting algorithm: intelligently plan the master roll usage path according to the order quantity, and control the remaining material within 5% (about 15-20% in traditional processes).

• Micro slitting mode: supports 50 meters of cutting, suitable for proofing or limited edition packaging production, and the material change loss is ≤ 1 meter.

Industry application cases

• Luxury packaging: 10 different widths of hot stamping strips (0.5m-2m) are cut in the same batch for limited edition handbag packaging.

• Electronic film: 20+ small batch orders (minimum order quantity 200 meters) per day, and the utilization rate of gold foil is increased to 98%.

Through the above technology, the modern hot stamping foil slitting machine transforms the traditional "mass production" into "order unit production", achieving a balance between customization and efficiency, especially suitable for high-frequency production change industries such as packaging and printing, electronic decoration, etc.