The film slitting machine must be equipped with a static elimination device for the following reasons:
1. Prevent electrostatic adsorption pollution
• During the high-speed slitting process, the film will generate static electricity due to friction, which can easily absorb dust, particles or foreign matter in the air, resulting in surface contamination of the product and affecting the appearance and quality (such as printing, coating and other subsequent processes).
2. Avoid material deformation or damage
• Static build-up may cause the film to stick, curl or misalign due to electrostatic attraction, affecting the slitting accuracy, and even causing the material to stretch and deform or tear.
3. Ensure operational safety
• Electrostatic discharge (ESD) can generate electrical sparks that can cause fires or explosions in flammable and explosive atmospheres (e.g. when solvent coatings or plastic films are involved). Static elimination devices reduce such risks.
4. Improve production efficiency
• Static electricity can cause the film to be unwound, loosely winded, or difficult to separate after slitting, increasing downtime and adjustment time. Eliminating static electricity ensures the stability of slitting and rewinding, increasing productivity.
5. Protect the electronic components of the device
• Electrostatic discharge may interfere with the sensors, control systems and other delicate electronic components of the slitter, resulting in misoperation or equipment failure. Static cancellation devices reduce such interference.
6. Meet downstream process requirements
• If the film is used in electronics, optics, etc., static residues may affect the subsequent processing (e.g. lamination, coating). Eliminating static electricity ensures that the material meets process standards.
A common way to eliminate static electricity
• Ionizing blower/ionic rod: neutralizes the surface charge of the film by releasing positive and negative ions.
• Electrostatic brushes or conductive rollers: Directs static electricity to the earth.
• Humidity control: Increase ambient humidity to reduce static electricity generation (but limited to effect, often with other devices).
summary
The static elimination device is a key configuration of the film slitting machine, which is directly related to product quality, production safety and efficiency, especially in high-end applications (such as packaging, electronic films).
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