Human-computer interaction upgrade: Touch screen control empowers capacitor film slitting to create an efficient and intelligent new experience

Industry pain points

Traditional capacitor film slitting equipment mostly relies on physical button or PLC interface control, which has problems such as complex operation, low parameter adjustment efficiency, and long novice training cycle, which is difficult to meet the needs of high-precision and flexible production.

Solution: Touch screen interaction upgrade

1. Intuitive visual operation

◦ The high-resolution touch screen integrates real-time display of equipment status and slitting parameters (tension, speed, width, etc.), and realizes "one-finger control" through graphical interfaces (such as sliders and numeric keypads) to reduce the risk of misoperation.

◦ Support multi-language switching, adapt to global production needs.

2. Intelligent process management

◦ Preset film material database (such as PET, PP, metallized film), call historical process parameters to achieve "one-click changeover", shorten the commissioning time by more than 30%.

◦ Added "Expert Mode" and "Easy Mode" to meet the needs of both skilled and novice operators.

3. Real-time monitoring and early warning

◦ Dynamically display slitting quality data (burr, curl, etc.), outliers are automatically marked in red and corrective suggestions pop up, combined with vibration/sound feedback to improve alarm response speed.

4. Expansion of data interconnection

◦ Support the export of production logs through USB/cloud, provide key data such as slitting efficiency and yield rate for the MES system, and help the digital upgrade of the factory.

Technical Highlights:

• Anti-interference design: industrial-grade touch screen (IP65 protection) adapts to the high dust environment of the film slitting workshop.

• Redundant Safety: The emergency physical brake button is retained, and the basic safety can still be guaranteed in the event of a touch screen failure.

Customer value

• The training cycle of operators is shortened by 50%, and the efficiency of production change is increased by 25%;

• The error rate of human-computer interaction decreased by 60%, and the yield rate of film slitting exceeded 99.2%;

• Reserved APIs for subsequent intelligent upgrades such as AI visual slitting and digital twins.

Application scenarios

It is suitable for high-precision slitting fields such as new energy capacitor films, MLCC release films, optical films, etc., helping to improve the quality and efficiency of the electronic components industry.

Through the interactive upgrade of the touch screen, the capacitor film slitting equipment has changed from "functional" to "experience-oriented", and promoted the traditional manufacturing to the intelligent production of man-machine collaboration.