To achieve the goal of increasing the production efficiency of the ribbon slitting machine by 30%, automation can be upgraded from the following aspects:
Core upgrade plan
1. Intelligent visual inspection system
◦ Install high-precision CCD camera for edge detection
◦ Real-time monitoring of slitting quality and automatic adjustment of deviation correction
◦ Reduce manual inspection time and improve yield rate
2. Automatic tool change system
◦ Automatic tool holder driven by servo motor
◦ Preset multiple slitting width schemes, one-click switching
◦ Tool change time is reduced from minutes to seconds
3. Intelligent tension control system
◦ Upgrade to closed-loop tension control
◦ Adjust unwinding/rewinding tension in real time
◦ Reduced tape breakage and material waste
Assist in efficiency improvement measures
1. MES system integration
◦ Connect to the production management system to achieve intelligent scheduling
◦ Automatically record production data and optimize process parameters
2. Predictive maintenance
◦ Install vibration and temperature sensors
◦ AI algorithms predict equipment maintenance intervals
◦ Reduce unplanned downtime
3. Optimization of human-machine collaboration
◦ Improved Human Machine Interface (HMI)
◦ Added AR auxiliary operation function
◦ Reduce operator training time
Expected effect
With these upgrades, you can:
• Equipment Overall Effectiveness (OEE) Improvement by 35-40%
• Changeover time is reduced by more than 60%
• 50% reduction in defective product rate
• Increase the overall production efficiency by more than 30%
It is recommended to carry out the implementation in stages, first upgrade the key subsystems, and then gradually improve the entire automation system.
Therefore, "stability overrides" is not just a slogan, it is the highest criterion for the design, manufacture, purchase and use of ribbon slitting machines.
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